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GEO:SOCAL // MFG:CALPAK-USA

ELECTRONICS MANUFACTURING IN SOUTHERN CALIFORNIA

Full-service electronics engineering and contract manufacturing from the heart of Southern California.

Hawthorne, CA

Heart of SoCal Aerospace

AS9100 Rev. D

Certified Quality

48 Years

Manufacturing Excellence

Same-Day Access

Local Collaboration

Regional Advantage

The Southern California Advantage

Southern California is home to one of the highest concentrations of aerospace, defense, and technology companies in the world. The South Bay and LA aerospace corridor includes SpaceX in Hawthorne, Northrop Grumman in Redondo Beach, Raytheon in El Segundo, Boeing in El Segundo and Seal Beach, Lockheed Martin, L3Harris, and dozens of tier 2 and tier 3 suppliers.

Los Angeles Air Force Base in El Segundo and Space Systems Command drive significant defense electronics procurement in the region, creating a dense network of programs that depend on qualified local contract manufacturers.

"Calpak USA's Hawthorne, California facility sits at the geographic center of this aerospace and defense corridor — minutes from the companies and programs that define the industry."

Our proximity to LAX provides convenient logistics access for both domestic and international shipping, making Calpak USA a natural hub for electronics manufacturing programs that serve customers across the country and around the world.

Local Partnership

Why Local Contract Manufacturing Matters

For Southern California OEMs and engineering teams, choosing a local contract manufacturer provides tangible advantages that remote or offshore suppliers cannot replicate.

Face-to-Face Collaboration

In-person design reviews, first article inspections, and engineering collaboration during critical program milestones — no video calls across time zones.

Same-Day Site Visits

Customer quality audits, AS9100 assessments, and ITAR compliance verification at our Hawthorne facility — on your schedule, not across the globe.

Reduced Lead Times

No cross-country or transoceanic freight — SoCal-based OEMs get shorter shipping times, lower logistics costs, and same-day pickup options.

Supply Chain Resilience

No offshore dependencies for critical programs — domestic manufacturing with full IP protection, ITAR compliance, and simplified vendor qualification.

Industry Verticals

Industries We Serve Across Southern California

Southern California's diverse technology ecosystem spans multiple high-value industries — and Calpak USA serves them all from our Hawthorne, California facility.

Aerospace & Space

Satellite subsystems, avionics, and launch vehicle electronics — serving OEMs and tier 2 suppliers in the South Bay corridor. AS9100 Rev. D certified and IPC Class 3 capable for flight-critical assemblies.

Defense & Military

ITAR-controlled assemblies for programs managed through LA Air Force Base, NAVAIR, and regional defense primes. Full MIL-STD documentation and traceability from our ITAR-registered facility.

Medical Devices

IPC Class 3 assemblies for med-tech companies in Orange County and greater Los Angeles. Precision manufacturing for diagnostic equipment, patient monitoring systems, and implantable device electronics.

Commercial & Industrial

Building automation, test equipment, and industrial controls for the diverse Southern California manufacturing base. From prototypes to production volumes, we support the full product lifecycle.

Green Energy & EV

Power conversion electronics for solar inverters, wind energy systems, and EV charging infrastructure — supporting the growing clean energy sector across the region.

Full-Service Capabilities

Engineering & Manufacturing Under One Roof

Every capability your program needs — from design through production — available at our Hawthorne, California facility.

PCB Design & Layout

Multi-layer PCB design and layout optimized for manufacturability, signal integrity, and thermal performance — from concept through production-ready Gerbers.

Assembly & Integration

Prototype through high-volume production — SMT, through-hole, and mixed technology assembly up to 10 million units per year.

Mechanical Fabrication

Sheet metal fabrication, CNC milling, and custom enclosure builds — complete box-build integration under one roof.

Firmware Development

Embedded firmware for microcontrollers and FPGAs — bridging hardware and software for fully integrated electronic systems.

Test Development

Custom ICT, functional test, flying probe, and burn-in solutions — ensuring every assembly meets specification before shipment.

Turnkey & Consigned

Full turnkey procurement or consigned component models — flexible supply chain options tailored to your program requirements.

Quality Assurance

Certifications & Compliance

Southern California aerospace and defense customers require rigorous quality standards — Calpak USA has them all under one roof.

Service Region

Counties & Cities We Serve

From our headquarters in Hawthorne, California, Calpak USA serves electronics manufacturing clients across the full Southern California region — from the South Bay to San Diego and everywhere in between.

Los Angeles County

Hawthorne (HQ), El Segundo, Torrance, Redondo Beach, Manhattan Beach, Inglewood, Gardena, Carson, Long Beach, Culver City, Santa Monica, Burbank, Glendale, Pasadena, Palmdale, and Lancaster.

Orange County

Irvine, Anaheim, Huntington Beach, Costa Mesa, Newport Beach, Fullerton, and Santa Ana.

San Diego County

San Diego, Carlsbad, Oceanside, and Chula Vista.

Riverside & Ventura Counties

Riverside, Temecula, Murrieta, Corona, Camarillo, Oxnard, Thousand Oaks, and Simi Valley.

While our strongest concentration of customers is in Southern California, Calpak USA also serves clients across all 50 states and internationally — with LAX just minutes away for expedited domestic and global shipping.

Common Questions

Frequently Asked Questions

Why should I choose a Southern California-based contract manufacturer over an offshore supplier? +

A Southern California-based contract manufacturer like Calpak USA provides advantages that offshore suppliers cannot match for programs requiring close collaboration and strict compliance. Face-to-face design reviews, same-day site visits for quality audits, and real-time communication eliminate the delays and miscommunication inherent in offshore relationships. For ITAR-controlled programs, domestic manufacturing is not optional — it is a regulatory requirement. Calpak USA's Hawthorne, California facility offers AS9100 Rev. D certified quality, IPC Class 3 workmanship, and full traceability under one roof, with no offshore dependencies in the supply chain. For Southern California OEMs, this means reduced shipping costs, shorter lead times, and the ability to inspect and approve assemblies in person before shipment.

Can I visit the Calpak USA facility for a quality audit or design review? +

Yes. Calpak USA welcomes customer visits at our Hawthorne, California facility for quality audits, first article inspections, design reviews, and production line walkthroughs. Many of our Southern California customers schedule regular visits as part of their vendor qualification and ongoing quality oversight processes. Our facility is located minutes from LAX and is easily accessible from anywhere in Los Angeles County, Orange County, and the greater Southern California region. We coordinate visits through your program manager and can accommodate both scheduled audits and short-notice walkthroughs for active production programs.

How does Calpak USA handle logistics for Southern California customers? +

Calpak USA offers flexible logistics options tailored to Southern California customers. Local clients in the South Bay, greater Los Angeles, and Orange County areas can arrange same-day or next-day pickup and delivery of assemblies and consigned materials. Our Hawthorne facility is located less than ten minutes from LAX, providing convenient access to domestic and international air freight for time-sensitive shipments. For production programs, we coordinate scheduled deliveries aligned with your manufacturing calendar. We also support vendor-managed inventory arrangements for customers who require just-in-time delivery of finished assemblies to their Southern California production lines.

What is the typical turnaround time for PCB assembly orders from Southern California companies? +

Turnaround times depend on order complexity, volume, and component availability. For prototype orders with components in stock or consigned, Calpak USA typically delivers assembled boards within five to ten business days from our Hawthorne, California facility. Production orders follow a schedule established during program planning, with lead times typically ranging from three to six weeks depending on volume and procurement requirements. Southern California customers benefit from eliminated transit time — finished assemblies can be picked up directly from our facility or delivered locally within hours of completion. For urgent requirements, we offer expedited scheduling on a case-by-case basis.

Does Calpak USA support small batch and prototype runs for local startups? +

Yes. Calpak USA supports order quantities from a single board through millions of units per year. Southern California startups and R&D teams frequently use our prototype assembly services to validate designs before committing to production tooling. Our engineering team provides DFM feedback during the prototype phase, helping early-stage companies avoid costly redesigns. Because we handle both prototype and production from the same Hawthorne, California facility using the same equipment and quality standards, the transition from prototype validation to volume manufacturing is seamless — no re-qualification, no new vendor setup, and no process changes.

LET'S BUILD // TOGETHER

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