Skip to content
Defense Electronics

GEO:SOCAL // SEC:DEFENSE

DEFENSE ELECTRONICS

ITAR-registered defense electronics manufacturing in Southern California — MIL-STD compliant, IPC Class 3, full traceability.

ITAR Registered

DDTC Compliant

AS9100 Rev. D

Aerospace QMS

Controlled Access

Secured Facility

MIL-STD

Full Documentation

Defense Corridor

Southern California's Defense Electronics Corridor

Southern California is one of the densest concentrations of defense contractors in the United States. Los Angeles Air Force Base and Space Systems Command in El Segundo serve as major program offices for space and missile defense electronics, driving significant procurement volume through the region's supply chain.

Major defense primes with significant Southern California presence include Northrop Grumman, Raytheon, Boeing, L3Harris, BAE Systems, General Atomics in San Diego, and SAIC. Naval Base Ventura County, Camp Pendleton, and Naval Weapons Station Seal Beach all drive additional regional defense electronics demand.

"Calpak USA's Hawthorne, California facility provides rapid response to Southern California defense programs — same-day site visits, face-to-face program reviews, and local logistics for time-sensitive deliverables."

Export Control

ITAR Registration & Export Control Compliance

ITAR compliance is the non-negotiable baseline for defense electronics manufacturing. Calpak USA is registered with the Directorate of Defense Trade Controls, and our Hawthorne, California facility enforces strict protocols at every level.

US Citizens Only

All technical data, design files, and manufacturing documentation handled exclusively by US citizens — no exceptions, no subcontracting to non-compliant entities.

Physical Security

Controlled facility access with badge entry, visitor logs, escorted access for non-employees, and security monitoring throughout the production floor.

Data Security

Role-based access controls, encrypted storage, documented access logs, and NDA execution before any proprietary or controlled data exchange.

EAR Compliance

Export Administration Regulations compliance for dual-use items, with DFARS and NIST 800-171 awareness for Controlled Unclassified Information handling.

Program Support

Defense Program Support Model

Pre-Production

DFM review, component sourcing through authorized and franchised distributors, counterfeit parts mitigation per AS6174 and AS6081, and first article inspection planning per AS9102.

Production

Dedicated lot control, serialization, and full traceability from raw material through shipment. Statistical process controls and validated solder profiles locked for production consistency.

Test & Inspection

Custom test fixture development, ICT, functional test, flying probe, ESS, and burn-in — every assembly verified against program-specific acceptance criteria before shipment.

Sustainment

Last-time-buy support, spare parts manufacturing, obsolescence management, and engineering change order implementation — program knowledge retained at our Hawthorne facility for the full lifecycle.

Data Rights

Calpak USA does not retain or reuse customer intellectual property — all designs, documentation, and test procedures are customer-owned.

Military-Grade Standards

Built to MIL-STD Requirements

Every assembly meets the documentation, traceability, and workmanship standards that defense programs demand.

IPC Class 3 Workmanship

The military and defense standard for electronic assembly — tighter tolerances on solder joints, conductor spacing, and plated through-hole fill.

J-STD-001 Soldering

Certified soldering operators trained to J-STD-001 requirements — both leaded and lead-free processes for defense applications.

Conformal Coating

Applied per IPC-CC-830 and MIL-I-46058 specifications — environmental protection for assemblies in harsh operating conditions.

Environmental Testing

Temperature cycling, vibration, humidity, and altitude testing coordinated per MIL-STD-810 profiles and program-specific requirements.

Counterfeit Prevention

Component sourcing through authorized distributors with chain-of-custody documentation — mitigation per AS6174 and AS6081.

Full Documentation

C of C, material certifications, inspection records, test data, and serialization logs — complete deliverable data packages for every program.

Small Business

Small Business Advantages

Calpak USA is a small, minority-owned business — eligible for participation in Department of Defense small business subcontracting programs. For prime contractors managing subcontracting plans under FAR and DFARS provisions, partnering with Calpak USA contributes to small business and small disadvantaged business utilization metrics.

Beyond compliance metrics, working with a smaller contract manufacturer offers direct access to engineers, faster decision-making without bureaucratic layers, and dedicated program management from our Hawthorne, California facility. Your program gets the attention of senior technical staff, not a rotating cast of account managers.

Quality Assurance

Certifications & Compliance

Defense-grade quality standards — AS9100 Rev. D, ITAR, IPC Class 3, ESD S20.20 — all maintained at our Hawthorne facility.

Common Questions

Frequently Asked Questions

Is Calpak USA ITAR registered for defense electronics manufacturing? +

Yes. Calpak USA is registered with the Directorate of Defense Trade Controls under the International Traffic in Arms Regulations. Our Hawthorne, California facility maintains active ITAR registration covering the manufacture, assembly, and testing of defense articles and related technical data. All ITAR-controlled work is performed exclusively by US citizens, and our facility enforces controlled access, visitor logs, and role-based data permissions. This registration is a prerequisite for manufacturing electronics classified under the United States Munitions List and is verified annually as part of our compliance program.

How does Calpak USA prevent counterfeit components in defense assemblies? +

Calpak USA implements counterfeit parts prevention measures aligned with AS6174 and AS6081 standards. All components are sourced through authorized and franchised distributors with documented chain-of-custody records. When authorized sources cannot fulfill requirements, independent distributors are vetted against our approved supplier list and incoming material undergoes enhanced inspection including visual examination, X-ray analysis, and electrical testing per AS6171 where specified. Every component lot is traceable to its source, and suspect or nonconforming material is quarantined and dispositioned per documented procedures. These protocols are maintained as part of our AS9100 Rev. D quality management system at our Hawthorne, California facility.

Can Calpak USA provide full MIL-STD documentation packages? +

Yes. Calpak USA delivers complete documentation packages tailored to each defense program's requirements. Standard deliverables include certificates of conformance, material certifications and test reports, incoming inspection records, solder paste and flux certifications, reflow profile data, AOI and X-ray inspection records, functional test results, and serialization logs with full forward and backward traceability. We also provide environmental stress screening data, first article inspection packages per AS9102, and any customer-specified documentation formats. All records are retained per AS9100 Rev. D requirements and are retrievable from our Hawthorne, California facility for the duration specified in your contract.

Does Calpak USA support defense sustainment and obsolescence management? +

Yes. Calpak USA supports long-lifecycle defense programs with sustainment services including last-time-buy planning and execution, spare parts manufacturing from retained tooling and process documentation, obsolescence management with form-fit-function replacement identification, and engineering change order implementation for mid-life upgrades. Our single-facility model in Hawthorne, California means all original program knowledge — tooling, test fixtures, validated solder profiles, and inspection criteria — is retained and available for sustainment builds years after initial production. This eliminates the knowledge loss that occurs when programs are transferred between vendors.

How does Calpak USA handle classified or CUI data? +

Calpak USA maintains data security protocols that protect Controlled Unclassified Information and other sensitive defense program data. All technical data is stored on access-controlled servers with role-based permissions, encrypted storage, and documented access logs. Physical facility access is controlled with badge entry, visitor escort policies, and security cameras. Non-disclosure agreements are executed before any proprietary or controlled data exchange. For programs with specific cybersecurity requirements under DFARS or NIST 800-171, Calpak USA coordinates with customer security teams to implement required handling protocols. Our Hawthorne, California facility does not currently hold a facility security clearance for classified work.

Is Calpak USA eligible as a small business subcontractor for DoD programs? +

Yes. Calpak USA is a small, minority-owned business eligible for participation in Department of Defense small business subcontracting programs. Prime contractors working on DoD contracts can count Calpak USA toward their small business and small disadvantaged business utilization goals as required by FAR and DFARS provisions. For Southern California defense primes managing subcontracting plans, partnering with Calpak USA provides a qualified, AS9100 certified, ITAR-registered electronics manufacturer that simultaneously supports supplier diversity objectives — without compromising on quality, capability, or delivery performance.

LET'S BUILD // TOGETHER

Ready to Start Your
Next Project?

From concept to production — let our engineering team bring your vision to life.

Request a Quote