INDUSTRIES

Calpak USA manufactures electronics for prime aerospace contractors and defense integrators who require the highest levels of quality assurance and supply chain traceability. Our AS9100 Rev. D certified quality management system governs every aspect of aerospace production — from incoming component inspection and moisture sensitivity level (MSL) handling through assembly, soldering, cleaning, conformal coating, and final acceptance testing. Every lot is fully traceable to raw material certificates, solder paste batch numbers, reflow profile records, and individual operator certifications.

For defense and military programs, our ITAR registration with the Directorate of Defense Trade Controls enables us to handle export-controlled technical data, drawings, and assemblies. We support programs requiring DFARS-compliant component sourcing, counterfeit part mitigation per AS6174, and NIST 800-171 cybersecurity controls for Controlled Unclassified Information. Our ruggedized assembly capabilities include conformal coating (MIL-I-46058), potting and encapsulation, and environmental stress screening to ensure electronics survive the thermal shock, vibration, and altitude extremes of fielded military and aerospace platforms.

Medical device manufacturers rely on Calpak USA for electronics assemblies that meet FDA 21 CFR Part 820 quality system requirements. Our ISO 9001 certified processes provide the documentation, traceability, and process validation essential for both Class I and Class II medical device programs. We support builds requiring biocompatible soldering processes, IPC Class 3 workmanship for life-support applications, and full device history records (DHRs) that satisfy regulatory audit requirements.

In the communications and telecommunications sector, Calpak manufactures RF boards, antenna assemblies, and signal processing electronics requiring controlled impedance, tight tolerance component placement, and shielding integration. Our industrial and automation customers benefit from assemblies built to withstand extended temperature ranges, high vibration environments, and continuous 24/7 operation cycles. From LED lighting driver boards and power conversion modules to transportation control systems and green energy inverters, our manufacturing flexibility adapts to each industry's unique environmental and performance specifications.

Rather than operating separate quality systems for different markets, Calpak USA applies a single unified quality management system that meets or exceeds the requirements of every industry we serve. Our AS9100 Rev. D framework — the most demanding quality standard in electronics manufacturing — serves as the baseline for all production, whether the end application is a satellite subsystem or a commercial IoT device. This means every customer benefits from aerospace-grade process controls, regardless of their industry.

Our IPC-certified operators and inspectors are trained to assemble and inspect under both Class 2 and Class 3 workmanship standards per J-STD-001. Component procurement follows AS6081 and IDEA-STD-1010 guidelines for counterfeit part avoidance, with all components sourced through authorized distribution channels. Our ANSI/ESD S20.20 certified facility protects sensitive components throughout the manufacturing process, and every workstation is tested and verified for proper grounding and ionization on a regular audit schedule.